Building a wet slab bonsai pot

I got a chance to try the extruder at the studio. I love it. Between my 3d printer, their slab roller and their extruder, this is getting a lot quicker. I was able to build a simple pot in about 5 hours. That's about a million times faster than my first attempt.

The really nice thing about the extruder is that I didn't need to use a rib at all. I waited 2 hours for the extruded clay to firm up a bit but as long as I was careful working with it I didn't cause enough damage to require any major cleanups. This made it much, much faster.

This time I also tried a high grog clay. I don't know whether it was the clay or the extruder but this resulted in some pocketing of the clay. I kind of like the look.

The template I printed for the extruder. Tooke about 2 hours.
PXL_20220204_125955602.jpg

The pockmarked clay from the extruder:
PXL_20220204_125439084.jpg

Thought it would be fun to try some square holes. Not really worth the hassle though. This time I didn't score the feet or use any slip. Since the clay was still wet I just brushed the junction with water and pressed them together. A lot faster and cleaner. It seems like a solid joint.
PXL_20220204_122549049.jpg

Finished pot. I need to figure out how to prevent the sides from warping as it dries. Anyone have secret solutions beyond drying slowly? I was thinking about clamping each side between two small boards once the clay is a bit firmer.
PXL_20220204_125446354.jpg
 
I got a chance to try the extruder at the studio. I love it. Between my 3d printer, their slab roller and their extruder, this is getting a lot quicker. I was able to build a simple pot in about 5 hours. That's about a million times faster than my first attempt.

The really nice thing about the extruder is that I didn't need to use a rib at all. I waited 2 hours for the extruded clay to firm up a bit but as long as I was careful working with it I didn't cause enough damage to require any major cleanups. This made it much, much faster.

This time I also tried a high grog clay. I don't know whether it was the clay or the extruder but this resulted in some pocketing of the clay. I kind of like the look.

The template I printed for the extruder. Tooke about 2 hours.
View attachment 418899

The pockmarked clay from the extruder:
View attachment 418900

Thought it would be fun to try some square holes. Not really worth the hassle though. This time I didn't score the feet or use any slip. Since the clay was still wet I just brushed the junction with water and pressed them together. A lot faster and cleaner. It seems like a solid joint.
View attachment 418901

Finished pot. I need to figure out how to prevent the sides from warping as it dries. Anyone have secret solutions beyond drying slowly? I was thinking about clamping each side between two small boards once the clay is a bit firmer.
View attachment 418902
Looks really good. Regarding warping: You can’t prevent the clay from shrinking. Bracing it with wood would just cause it to break. The extra grog will help, but the trick is to design a bit of outward curve into the wall to start with. As it shrinks it’ll tighten up on its own.
 
I got a chance to try the extruder at the studio. I love it. Between my 3d printer, their slab roller and their extruder, this is getting a lot quicker. I was able to build a simple pot in about 5 hours. That's about a million times faster than my first attempt.

The really nice thing about the extruder is that I didn't need to use a rib at all. I waited 2 hours for the extruded clay to firm up a bit but as long as I was careful working with it I didn't cause enough damage to require any major cleanups. This made it much, much faster.

This time I also tried a high grog clay. I don't know whether it was the clay or the extruder but this resulted in some pocketing of the clay. I kind of like the look.

The template I printed for the extruder. Tooke about 2 hours.
View attachment 418899

The pockmarked clay from the extruder:
View attachment 418900

Thought it would be fun to try some square holes. Not really worth the hassle though. This time I didn't score the feet or use any slip. Since the clay was still wet I just brushed the junction with water and pressed them together. A lot faster and cleaner. It seems like a solid joint.
View attachment 418901

Finished pot. I need to figure out how to prevent the sides from warping as it dries. Anyone have secret solutions beyond drying slowly? I was thinking about clamping each side between two small boards once the clay is a bit firmer.
View attachment 418902
Nice. For any of you out there that know of Don Gould pots. This is one of the techniques he used for hand building without the foam plug. I made wooden shapes for him to support the outside shapes so joints could be compressed without deforming the extrusion
 
I got a chance to try the extruder at the studio. I love it. Between my 3d printer, their slab roller and their extruder, this is getting a lot quicker. I was able to build a simple pot in about 5 hours. That's about a million times faster than my first attempt.

The really nice thing about the extruder is that I didn't need to use a rib at all. I waited 2 hours for the extruded clay to firm up a bit but as long as I was careful working with it I didn't cause enough damage to require any major cleanups. This made it much, much faster.

This time I also tried a high grog clay. I don't know whether it was the clay or the extruder but this resulted in some pocketing of the clay. I kind of like the look.

The template I printed for the extruder. Tooke about 2 hours.
View attachment 418899

The pockmarked clay from the extruder:
View attachment 418900

Thought it would be fun to try some square holes. Not really worth the hassle though. This time I didn't score the feet or use any slip. Since the clay was still wet I just brushed the junction with water and pressed them together. A lot faster and cleaner. It seems like a solid joint.
View attachment 418901

Finished pot. I need to figure out how to prevent the sides from warping as it dries. Anyone have secret solutions beyond drying slowly? I was thinking about clamping each side between two small boards once the clay is a bit firmer.
View attachment 418902
Grog is your friend
 
Wow, that was fast!

I need all the help I can get. On my first pot I tried to rib out the entire edge profile from a full-width slab rather than adding a top lip like @ABCarve shows. That's scraping out about half the clay. Let's just say things got messy. Other people at the studio started to move to tables further away.
 
Last wood fire for me this season. I made 2 dozen cone10 tamales 🔥 for the overnight crew, temps at 8 F. We finished up at 8:00 this morning. Cone 10 a puddle…. Loaded up the fire box, bricked up the door and vents, closed the damper and went home. Unload Thursday afternoon.

8C86072C-02D6-41A9-B7C9-6C2EE3555E7B.jpegD3CEEBAF-FD7F-45A0-9AD1-CA8F0E065F6D.jpeg
 
Last wood fire for me this season. I made 2 dozen cone10 tamales 🔥 for the overnight crew, temps at 8 F. We finished up at 8:00 this morning. Cone 10 a puddle…. Loaded up the fire box, bricked up the door and vents, closed the damper and went home. Unload Thursday afternoon.

View attachment 421187View attachment 421188
Very nice!
 
@ABCarve by chance do you have any designs for building a smaller sized wood fired kiln?
Not me but I’m sure there something on the internet. Depends on what effect you’re looking for as to what type. I’m glad we have this here as it’s a group effort. I wouldn’t be foolin’ around with this if I had to do it all. 😱😱. Just cutting the wood…….. That’s why I feed the group and give moral support. My back just ain’t into the rest of it. 😎
 
Not me but I’m sure there something on the internet. Depends on what effect you’re looking for as to what type. I’m glad we have this here as it’s a group effort. I wouldn’t be foolin’ around with this if I had to do it all. 😱😱. Just cutting the wood…….. That’s why I feed the group and give moral support. My back just ain’t into the rest of it. 😎
Lol, that's why I'm thinking to build a smaller sized one......something I can manage myself.
 
Lol, that's why I'm thinking to build a smaller sized one......something I can manage myself.
Anagama? I think I would look into a “Phoenix fast fire”. Fire box is under the chamber and doesn’t blow as much ash on the pots. Much more glaze possibilities. That is what Ron Lang used before he moved south. This one is a train kiln and can be fired in 24 hours if you choose. It is like one used by Akita Satake although his is a top loader. We fire ours in 48 hours…… more ash. Not my choice…. I keep my stuff in the back. The pots in front get too much grey goo for my taste.
 
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